Cooling Techniques for Electronic Equipment by Steve Carlson
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Heat Transfer within Electronic Systems
- Conduction
- Natural and Forced Convection
- Radiation
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Types of Thermal Analyses
- Steady-State and Transient
- Common Electrical Components and their Construction
- Types of Electronic Enclosures
- Material Properties and Unit Conversions
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Calculate Temperature Rise
- Concentrated Heat Loading
- Uniform Heat Loading
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Determine Heat Flow
- Tracing a Heat Conduction Path from Heat Source to Sink
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One and Two Dimensional Resistor Networks
- Parallel and Series Heat Flow
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Printed Circuit Boards (PCB)
- Determine Component Junction Temperature θcb & θjc
- Using Internal Ground and Voltage Planes to Spread Heat
- Calculate effective PCB Thermal Conductivity
- Mounting High Power components on Circuit Boards
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Calculate Thermal Interface Impedance
- Bolted Contact Resistance
- Effects of Surface Finish, Hardness and Pressure on Interface Resistance
- Thermal Resistance Across different Board Edge Guides
- Sample Problems to Promote Better Understanding
Mounting Various Types of Components on Circuit Boards
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Problems with Surface Mounting Components
- Leadless Chip Carriers, Transformers, Ball Grid Arrays, Large Multi-Chip Modules, and Large Fine Pitch Leaded Components
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Problems with Through Hole Mounting Components
- Pin Grid Arrays
- Small Axial Leaded Resistors
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Lead Wire Strain Relief
- Various Types of Lead Wire Strain Relief to Prevent Solder Failures
- Avoiding Cracking of Chip Resistors and Capacitors
- Case Histores on Successes and Failures
Effective Natural Convection and Radiation Cooling
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Free Convection
- Required Spacing Between Circuit Boards for Good Cooling
- How Altitude Effects Natural Convection Cooling
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Finned Heat Transfers Surfaces
- Adding External Fins on a Box to Improve Cooling
- Making Effective Use of Extruded Fin Heat Sinks
- Methods for Increasing Convection and Radiation Coefficients
- Combining Convection and Radiation Cooling
- Radiation Heat Transfer
- Sample Problems to Demonstrate Practical Applications
Methods for Improving Forced Convection Cooling
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Cooling Fans
- Air Flow Properties of Fans and Blowers (Fan Curve)
- Working with Sigma Delta Pressure Drop
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Fan Location
- Typical Problems with Improper Fan Installation
- How to Determine and Cure Short Circuit Cooling Air Flow Path
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Flow Losses
- Understanding Static Velocity and Total Pressure
- Flow Losses Due to Entrance, Exit, Expansion and Turns
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Fan Selection
- matching the Impedance Curves for Chassis and Fan
- Sample Problems to Illistrate Cost Effective Applications
Practical Design and Analysis Guidelines
- Hand-calculation confirm Finite element Analysis results
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Coefficient of Thermal Expansion
- Thermal Expansion Equilibrium Equations, Lead Wires, Solder
- Slow Thermal Cycling Solder Creep Forces, Stresses, Fatigue Life
- Case Histories to Promote Improved Electronic Design
Cost: $300 per person - +5 attendees at $270 per person
Date: Wednesday, April 23, 2014
Time: 8:30 AM - 11:30 AM PDT
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